Description
C15 ACERT Truck Engine Disassembly & Assembly Shop Manual
High resolution, searchable, printable PDF format
Covers: C15 MXS Prefix On-Highway Truck Engines (Serial MXS 1 and up)
Pages: 348
Format: PDF
Compatibility
The following is a list of topics covered in this manual:
- Fuel Priming Pump – Remove and Install
- Fuel Filter Base – Remove
- Fuel Filter Base – Disassemble
- Disassembly Procedure
- Fuel Filter Base – Assemble
- Fuel Filter Base – Install
- Fuel Transfer Pump – Remove
- Fuel Transfer Pump – Install
- Electronic Unit Injector – Remove
- Electronic Unit Injector – Install
- Electronic Unit Injector Sleeve – Remove
- Electronic Unit Injector Sleeve – Install
- Turbocharger – Remove – High Pressure
- Turbocharger – Remove – Low Pressure
- Turbocharger – Install – High Pressure
- Turbocharger – Install – Low Pressure
- Exhaust Manifold – Remove and Install
- Inlet and Exhaust Valve Springs – Remove and Install
- Inlet and Exhaust Valves – Remove and Install
- Inlet and Exhaust Valve Guides – Remove and Install
- Inlet and Exhaust Valve Seat Inserts – Remove and Install
- Engine Oil Filter Base – Remove
- Engine Oil Filter Base – Disassemble
- Disassembly Procedure
- Engine Oil Filter Base – Assemble
- Engine Oil Filter Base – Install
- Engine Oil Cooler – Remove
- Engine Oil Cooler – Install
- Engine Oil Pump – Remove
- Engine Oil Pump – Disassemble
- Engine Oil Pump – Assemble
- Engine Oil Pump – Install
- Variable Valve Actuator Oil Pressure Sensor – Remove and Install
- Variable Valve Actuator Oil Pressure Solenoid – Remove and Install
- Diverter Valve (Coolant) – Remove
- Diverter Valve (Coolant) – Disassemble
- Diverter Valve (Coolant) – Assemble
- Diverter Valve (Coolant) – Install
- Water Pump – Remove
- Water Pump – Disassemble
- Water Pump – Assemble
- Water Pump – Install
- Water Temperature Regulator Housing – Remove and Install
- Precooler – Remove
- Precooler – Install
- Engine Support (Front) – Remove and Install
- Flywheel – Remove
- Flywheel – Install
- Crankshaft Rear Seal – Remove
- Removal Procedure
- Crankshaft Rear Seal – Install
- Flywheel Housing – Remove and Install
- Vibration Damper and Pulley – Remove and Install
- Crankshaft Front Seal – Remove
- Crankshaft Front Seal – Install
- Front Cover – Remove
- Front Cover – Install
- Gear Group (Front) – Remove
- Gear Group (Front) – Install
- Housing (Front) – Remove
- Housing (Front) – Install
- Valve Mechanism Cover – Remove and Install
- Valve Mechanism Cover Base – Remove and Install
- Valve Actuator (Variable) – Remove
- Valve Actuator (Variable) – Install
- Rocker Arm and Shaft – Remove
- Rocker Arm – Disassemble
- Disassembly Procedure
- Rocker Arm – Assemble
- Rocker Arm and Shaft – Install
- Cylinder Head – Remove
- Cylinder Head – Install
- Camshaft – Remove
- Removal Procedure
- Alternative Removal Procedure
- Camshaft – Install
- Alternative Installation Procedure
- Camshaft Gear – Remove and Install
- Removal Procedure
- Camshaft Bearings – Remove
- Camshaft Bearings – Install
- Engine Oil Pan – Remove and Install
- Installation Procedure
- Cylinder Liner – Remove
- Cylinder Liner – Install
- Piston Cooling Jets – Remove and Install
- Pistons and Connecting Rods – Remove
- Pistons and Connecting Rods – Disassemble
- Disassembly Procedure
- Pistons and Connecting Rods – Assemble
- Assembly Procedure
- Pistons and Connecting Rods – Install
- Connecting Rod Bearings – Remove
- Connecting Rod Bearings – Install
- Crankshaft Main Bearings – Remove
- Crankshaft Main Bearings – Install
- Crankshaft – Remove
- Crankshaft – Install
- Bearing Clearance – Check
- Measurement Procedure
- Atmospheric Pressure Sensor – Remove and Install
- Camshaft Position Sensor – Remove and Install
- Crankshaft Position Sensor – Remove and Install
- Coolant Temperature Sensor – Remove and Install
- Engine Oil Pressure Sensor – Remove and Install
- Fuel Temperature Sensor – Remove and Install
- Boost Pressure Sensor – Remove and Install
- Inlet Air Temperature Sensor – Remove and Install
- Removal Procedure
- Installation Procedure
- Belt Tensioner – Remove and Install
- Pump Drive – Remove
- Pump Drive – Disassemble
- Pump Drive – Assemble
- Pump Drive – Install
- Engine Control Module – Remove and Install
- Alternator Mounting Group – Remove and Install
- Alternator – Remove and Install
- Electric Starting Motor – Remove and Install
- Air Compressor – Remove and Install
Payment & Security
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Refund Policy
Remarks Before Your Returns
It is imperative that you should get the item installed by a registered auto-electrician. Whilst, all units are tried and tested before we dispatched, on some occasions they can get damaged in transit so its advisable you get the designated installer to bench test the unit before fully installing which will save on labor costs. We will not be responsible for any installation costs/Onboard diagnostic checks or relevant costs such as transport/customs/time off work etc.
If you've already one business partner of us and when you proceed with on-site installation, the customer will not be responsible for any installation/labor costs until fully satisfied with the product.
Upon leaving our certified installation center, all installation/labor costs will be non-refundable. Should an auto-electrician from our database of installers to be chosen, this also applies. Although we may have a database of fitters, they are their own entity and have their own terms and conditions so please check with them prior to fitting.
Return Policy of Unichip Smartauto
If you want to return an item, you can ship the item back to Unichip Smartauto, for a full refund. For eligible Unichip Smartauto products, you have up to 30 calendar days from the time you receive your item(s) to initiate a return.
Items ineligible for a return include:
- Opened Products
- Unichip Smartauto Feature Activators (products that enable additional features in vehicles)
- Electronic Software Downloads
- Software Up-to-Date Program Products (software upgrades)
How to Return?
Ship your item to Unichip Smartauto.
To ship your return item(s) to Unichip Smartauto, sign in to online Order Status with your Unichip Smartauto User Name and password. For offline orders, please contact our service managers or contact tec@unichip-tec.com for any queries at any time. Once we receive the item(s), we will issue a refund and
send you a Return Receipt confirmation email.
Return Policy
If you are not fully satisfied with your Unichip Smartauto purchase, you can return your undamaged Unichip Smartauto Product to the Unichip Smartauto specific address, within 30 calendar days from shipment for a full refund. If you return your Unichip Smartauto Product within 30 calendar days from shipment, you will not be charged a restocking fee. Your Unichip Smartauto Product must be returned in the original packaging, including any accessories, manuals, and documentation. we do not provide a refund for shipping/installation labor etc.
ALL INSTALLED PRODUCTS ARE SUBJECT TO 25+% RESTOCKING FEE
WHOLESALE/DEALER ORDERS COMPANY CREDIT ONLY, others kindly refer to below with details.
What if I have installed the products and found it is not satisfied with my request, what shall we DO?
If you do not have a Unichip Smartauto User Name or the item you've received is incorrect or damaged, contact Unichip Smartauto Store Customer Service at tech@unichip-tec.com
Condition/Duration & Restock fee |
1 - 7 Days |
8-30 Days |
Over 30 Days |
Product Opened but Not Installed |
5% of the Product price |
25% of the Product price |
We don't accept return. |
Product Not Opened and Not Installed |
5% of the Product price |
5% of Product Price |
We don't accept return. |
Product that has been installed * (Product warranty still applies) |
40% of Product Price |
We don't accept return |
We don't accept return. |
Technical problems with your new product
If you're having trouble with your new Unichip Smartauto product, please visit online Product Support or contact Unichip Smartauto Technical Support before attempting a return. If Unichip Smartauto Technical Support cannot resolve your issue, contact Unichip Smartauto Store Customer Service tec@unichip-tec.com for an exchange or return.
Refunds
Once we receive your item(s), a refund is initiated immediately. If you canceled a pickup item, and you were billed for the item, we initiate your refund immediately after you submit your cancel request.
The way your refund is processed depends on your original payment method:
Credit card refunds will be sent to the card-issuing bank within five business days of receipt of the returned item. Please contact the card-issuing bank with questions about when the credit will be posted to your account.
Cash payments will be refunded in the form of a check from Unichip Smartauto, which will be mailed to your billing address within 14 calendar days of receipt of the returned package.
WHOLESALE ORDERS COMPANY CREDIT ONLY
Return and refund status
If you shipped your return to Unichip Smartauto, you can visit online Order Status to view your up-to-date return and refund information.
Exchange an item
Item exchanges are subject to product availability. Custom-configured Unichip Smartauto Products may not be eligible for exchange.